Furniture & Sofa production Processes
Coil construction (carpentry part)
In the first stage, the wood is prepared in the form of timber and enters the carpentry section. In this section, the timber is cut into the required pieces by special carpentry machines and the design and pattern are done on them.
The carpenter uses them according to the type of product produced. For example, Russian wood is used to produce the inner coil of a sofa, and beech or alder wood is used for its facade. View more furniture designs on Crimson Oak Design.
The woodcutter uses world-class machines such as Adler Durkop wheels from Germany for sewing and state-of-the-art CNC machines for cutting fabric and wood. Today, in making all kinds of sofas, especially steel and classic sofas, wood or wood products such as MDF and veneer. is being used. In designing such sofas, items such as leather, fabric and wood in different proportions are usually used.
Since wood has a role in furniture design and forms the basis of the work, the quality of the furniture is completely related to the type of wood and the skeleton of the work (coil). Poor quality coils will cause problems in the future. See more timber plant stands on Greenhouse Decor.
Fabric cutting and sewing in furniture production
After dyeing, it is time to cut the fabric and sew. Manufacturers use modern sewing machines and new CNCs due to their work experience and high-quality products. After the upholstery of the sofa (carpentry and painting) was presented, as well as sewing and cutting the fabrics, it was time to nail the upholstery. At this stage, the procedure plays a very important role in cleaning the work, but the most difficult stage of the procedure is this procedure.
Foam in furniture production:
It is made from a combination of special chemicals with a specific ratio in the furnace. There are different types of foam and it is used in all kinds of furniture and car seats.
Foams have different qualities due to their various constructions. In terms of durability, they have a longer life than ordinary sponges. Foams used for furniture: hot foam, cold foam, special foam The thickness of the foam, regardless of its material, can be 10 or 13 or 15 cm.
It is the usual sponges that everyone knows, used in different thicknesses for most pieces of furniture. For example, thin sponges are placed on the handles of the sofa and behind the sofa.
In many cases, sponges called 30 kg or urethane are used on the furniture floor, which means 30 kg (in some cases 25 or 20 kg) density of the sponge.
The higher the density of the sponge, the longer it will last on the floor. Urethane is also a type of sponge that is currently one of the reputable brands in the field of furniture flooring.